Meter Mix Machines for
Potting and Encapsulation

Precision on-ratio dispensing determines the bottom-line in potting and encapsulation processes. Twin's highly advanced; patented technology helps you to achieve the perfect Meter Mix and Dosing (MMD). From standalone potting machines to fully integrated plants, Twin’s MMD technology serves you at every stage of growth.

Twin’s Smart machines come with advanced electronic controls, remote monitoring, and data logging facilities which can be easily integrated with your existing systems.

Technology

Applications

Relays

Twin offers void free potting solutions for relays used in all type of vehicles, providing perfect protection from dust, moisture and mechanical shocks. Some of the leading relay manufacturers, globally, rely on Twin's technology to ensure faster and quality products.

Sensors

Surrounding environment plays a vital role in case of sensors, Twin’s MMD systems for encapsulation for electronic components ensure that your sensors are well protected from any environmental effects. Moisture and corrosive chemicals are unable to reach the electronics, adding to the life expectancy of the sensors.

ECU/Flashers/CDI

As electronic control units or circuitry boards has become more and more compact and complex, proper potting encapsulation for these components have become more critical. Reply on twin’s solutions for high quality and reliable encapsulation solutions.

Motors/Stators

Achieve proper insulation, protection against environment and stability to stator with Twin’s highly advanced potting and encapsulation systems. Our machines are widely used by some of leading motor manufacturer across globe to encapsulate thousands of motor/state every day.

LEDs

LED lights encapsulated to ensure optical clarity and dust free LEDs. Protection from environment is also main reason for the encapsulation. Accurate quantity is also very important for LEDs as excessive or insufficient encapsulation can lead to impurity or yellowing of the lights. With Twin’s systems you can be rest ensured of clear and bubble free encapsulation of LEDs with accurate quantities.

Ignition Coils

Twin's proven technology and advanced electronic controls ensure a bubble free potting for all types of materials and processes used in potting of ignition coils. The material preparation in tanks, including stirring, degassing, and specially designed vacuum chamber ensures a flawless encapsulation in vacuum potting of ignition coils.

Mini-Meter Mix Dispensing

Compact, Bench-top Dispensing Machine

Mini-MMDs easily sits on a table and is very easy to move or operate in small workplaces. The system comes with all the advanced electronic controls and is suitable for potting unfilled materials.

  • Advanced electronic controls with touch based HMIs
  • Compact And Portable Structure
  • Variable Ratio, Precision Metering Gear Pump
  • Static/Dynamic Mixer

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X-Y Table for
Relays
X-Y Robotic for dispensing for Relays, Flashers, ECUs

Features

  • Ideal for Low volume of production

  • Suitable for processes using unfilled Epoxy/PU

  • Plug-n-play system, operator friendly arrangement

  • Significant reduction in wastage as compared to manual mixing

Specifications

System 2 Tank systems
Tank Size 2ltr each
Flow rate Settable. Starts from 0.5gm/sec

Atmospheric Potting Machine

Better Quality and Unmatched Productivity

Start your production with just a press of a button using Twin's advanced systems for atmospheric potting. Proven for highly consistent production, these Machines have emerged as the trusted choice aross industries.

  • Advanced electronic controls with touch based HMIs
  • Vacuum Degassing For Resin And Hardener
  • Variable Ratio, Precision Metering Gear Pump
  • Auto Refill Of Resin/Hardener From Barrel To Tank (Optional)

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X-Y Table for
Relays
X-Y Robotic for dispensing for Relays, Flashers, ECUs

Features

  • Resin/hardener tanks are maintained at desired temperature using band heaters

  • Suitable for processes using pre-filled/unfilled epoxy/PU

  • Quick start-up time

  • Flushing trolley for easy cleaning of static mixer

  • Multi-head potting (optional)

  • Automatically transfers the resin/hardener to preparation unit barrel/IBC (optional)

Specifications

System 2/3/4 tank system
Tank Size 5 Ltr, 10 Ltr, 45 Ltr, 60 Ltr, 100 Ltr, 150 Ltr
Flow rate 0.5 g/sec to 1kg/min customized flow rates can be offered as per requirement

Atmospheric Potting with X-Y Robotic Dispensing

Better Quality and Unmatched Productivity

Start your production with just a press of a button using Twin's advanced systems for atmospheric potting. Proven for highly consistent production, these Machines have emerged as the trusted choice aross industries.

  • Advanced electronic controls with touch based HMIs
  • Vacuum Degassing For Resin And Hardener
  • Variable Ratio, Precision Metering Gear Pump
  • Auto Refill Of Resin/Hardener From Barrel To Tank (Optional)

Download Brochure

X-Y Table for
Relays
X-Y Robotic for dispensing for Relays, Flashers, ECUs

Features

  • Resin/hardener tanks are maintained at desired temperature using band heaters

  • Suitable for processes using pre-filled/unfilled epoxy/PU

  • Quick start-up time

  • Flushing trolley for easy cleaning of static mixer

  • Multi-head potting (optional)

  • Automatically transfers the resin/hardener to preparation unit barrel/IBC (optional)

Specifications

System 2/3/4 tank system
Tank Size 5 Ltr, 10 Ltr, 45 Ltr, 60 Ltr, 100 Ltr, 150 Ltr
Flow rate 0.5 g/sec to 1kg/min customized flow rates can be offered as per requirement

Vacuum Potting Machine (Semi-Automatic)

Best Process Economics for Vacuum Potting

Twin's easy to operate and highly efficient vacuum potting machines guarantee bubble free potting for your products or components. The vacuum potting systems come with an integrated vacuum chamber and a variety of automation options to boost the productivity.

  • Intelligent electronic controls with touch based HMI controller
  • Precision metering pumps
  • XY Robotic Arm for easy movement of gun
  • Vacuum Chamber options to accommodate single piece/ multi-component tray
  • Auto refill of resin/hardner from barrel to tank (optional)

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Features

  • Window for visual inspection and basic cleaning or maintenance

  • Automated/Manual Tray loading and un-loading

  • Dedicated vacuum pump to achieve desired vacuum level

  • Camera for visual inspection (optional)

  • Access for easy maintenance

  • Dedicated vacuum pump to achieve desired vacuum level

Specifications

System 2/3 tank system
Tank Size 5 Ltr, 10 Ltr, 45 Ltr, 60 Ltr, 100 Ltr, 150 Ltr
Flow rate 0.5 g/sec to 1kg/min special flow rates can be offered on request
Vacuum Level up to 1 mbar

Vacuum Potting Machine (Fully-Automatic)

Effortless and highly efficient Vacuum Potting

Twin’s fully automatic vacuum dispensing system comes with auto loading/unloading of single or multiple components. The machines are proven for large-scale production of Ignition coils, Submersible pumps, Electromagnetic brakes, transformers and more.

  • Advanced electronic controls with touch based HMI controller
  • Heating and Vacuum degassing of Resin and Hardner
  • Customized Vacuum Chamber to suit components of different size and shapes
  • X-Y Robot for Dispensing
  • Fully automated conveyors for components/tray loading and unloading
  • Variable ratio, precision metering gear pump
  • Auto refill of Resin/Hardner from Barrel to Machine Tank (optional)

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Features

  • Window for visual inspection and basic cleaning or maintenance

  • Dedicated vacuum pump to achieve desired vacuum level

  • Camera for visual inspection (optional)

  • Access for easy maintenance

Specifications

System 2/3 tank system
Tank Size 5 Ltr, 10 Ltr, 45 Ltr, 60 Ltr, 100 Ltr, 150 Ltr
Flow rate 0.5 g/sec to 1kg/min special flow rates can be offered on request
Vacuum Level up to 1 mbar

High viscous Epoxies/PU/Silicone

Ultimate Efficiency for High Viscous Materials

Highly advanced Meter Mix and Dispensing systems for highly viscous materials suitable for high viscous PU/Silicone/Epoxies. These easy to use and efficient systems from Twin, transfers and meters the material directly from the barrels. The sytem is suitable for applications such as Head Lamp sealing.

  • Advanced electronic controls with touch based HMIs
  • Static/Dynamic Mixer
  • Variable ratio, precision metering gear pump

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Features

  • Ideal for high volume of production

  • Consistent dispensing with various bead lengths and volumes possible

  • Two/ Three/ Six Axis robots or manual dispensing gun can be used for sealant application

  • Options of both pneumatically & electrically driven pumping systems available

  • Meters and transfers the material directly from the barrels

  • Separate variants available for single part and two part sealant dispensing

Specifications

System No additional storage system for material
Tank Size Barrel pump arrangement available for 20ltr or 200ltr
Flow rate 1g/sec to 10g /sec with Servo Doser

Fully Automated Potting and Encapsulation Lines

End-to-End Solution Customized to Your Needs

Twin's team of experts works with you to automate complete production line including multiple atmospheric or vacuum potting stations integrated with material transfer, component handling, curing and other related processes. From defining the process requirement right up to proving the line, Twin truly provides an end-to-end support by integrating every aspect involved in automating your potting process.

  • Component Loading with program selection as per tray size
  • Pre-heating to desired temperature with convection heating
  • 2/3/5/6 Axis Robotic Dispensing
  • Vacuum Potting with customised vacuum chambers
  • Provision for Manual Potting as per process need
  • Potting material is manually dispensed in the potting box in order to maintain it's level, lowered in degassing
  • Curing of potted material in oven or other system
  • Manual/Automated unloading of trays/components

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ADVANTAGES

  • Significant reduction in curing time as compared to conventional method

  • Lesser bottlenecks means lower work-in-process inventory

  • Simple operation managed by single operator

  • Quick installation with wired and pretested equipment

Twin offers fully customized solutions to automate the entire potting line. Typically, this involves integrating a variety of processes on the potting line such as:

  • Single/Multiple potting stations

  • Pre-heating

  • Curing ovens

  • Vacuum dispensing

  • Conveyor systems to transfer the material/components

Smart Machines

  • Real Time Monitoring through Cellphone, Tablet and PCs
  • Data Logging and customized Reports
  • Built-in E-manuals for quick referral through HMI
  • Smart alerts to plan your predictive or routine maintenance

Clients

Videos

  • Atmospheric Potting
  • Fully Integrated Automated Potting
  • Under Vacuum Live in Action
  • Under Vacuum potting
  • Fully Automatic Under Vacuum Potting

Need help to automate your process?


To discuss the technical specifications and output goals for your process with us, please leave your information here and we will get back to you as soon as possible.

You can also call us at +91 9975549701
or email to mktg@twinengineers.com

We look forward to hearing from you!