CT/PTs

Client: Mid-sized manufacturer of variety of transformers
Application: CT/PTs
Process: Open Casting
Consumption: 250 Kg/shift

Material Wastage was turning out to be a huge challenge in manual casting of transformers. From losses of material in handling, residue material in tanks to erroneous mixing, there were several instances of material wastage. Labour intensive processes further aggravated the challenges in achieving desired quality, efficiently. With increasing competition from Chinese manufacturers and rising price pressures, Client decided to opt for automation with Twin’s advanced mixing and dispensing machines for potting.

Twin’s team placed an immense emphasis on training the client’s team. This ensured a seamless shift from manual to automated process, addressing all the operational and mental barriers, beforehand. The Machine was practically a plug-n-play system and got into to Operations immediately after installation. The difference in terms of clean, error free mixing, felt from the very first batch, further boosted the confidence of the Client’s team.

With little optimization, the savings in materials took a huge jump, to create a significant impact on the Client’s bottomline. The simple to use, easy to implement system enhanced throughput and helped the Client to produce high-quality CT/PTs, cost-effectively.

–  99% savings in material wastage as compared to manual process
–  Easy, convenient operations in small space
–  Assured quality with precision mixing and dispensing
–  Reduced labor requirements; low-skill labor